Tuesday, 30 May 2017

Enerjet 1340/20



In my posts on this blog, I frequently alluded to how mythical Enerjet and that company's products appeared to us teenagers in mid-1970s Switzerland. At the same time, it was often difficult for us to find sufficient and reliable information about developments in our field of interest. We had to rely on issues of Model Rocketeer magazine, sporadic glimpses offered in company periodicals such as the Rocket Times or Model Rocket News. Or we deducted as much as we could from photos and text published in G. Harry Stine's Handbook Of Model Rocketry or Centuri's Model Rocket Design Manual, among others.

Congruent with our increasing skill in building and flying model rockets, we coveted any possibility to accomplish more advanced concepts and obtain motors with increased power. In the second half of the 1970s, when we became increasingly immersed in rocketry, Enerjet no longer existed, and it is very doubtful if any of Enerjet's products ever even made it to Switzerland while the company traded. We eventually found some solace when it became possible to obtain Flight Systems' products through a distributor in Germany, and we duly moved up a notch, both in motor power and materials.

But one of the rockets that always exerted an iconic radiance on me was Enerjet's 1340/20 payload rocket, first seen by us on page 231 of the fourth edition of the Handbook Of Model Rocketry, in 1976. Although I knew next to nothing about this rocket at the time, it became one of those designs that has never ceased to fascinate me in the 41 years since.

After Enerjet's demise, parent company Centuri continued to offer a number of components that were part of some of the former's most notable rockets. Among them were the #13 plastic fin unit (prod. no. F-413L), used by Enerjet's 1340 and 1340/20 designs and later part of Centuri's Phoenix Bird and Argos "Kwik Kits". Or the transition section and nose cone of the payload section of Enerjet's 1340/20, later offered in the guise of an egg capsule (prod. no. PNC-13E/ST-202), for example in Centuri's Rocket Times in fall of 1975 (a supplement to Centuri catalogue no. 761). And following the merger of Centuri and Estes, these parts occasionally reappeared as part of Estes kits, such as the Eliminator (the fin unit) or Eggspress (payload section).

Nonetheless, obtaining these parts to construct an Enerjet 1340/20 replica in the present day proved somewhat challenging, in spite of their sporadic availability and modern procurement tools such as the internet and eBay. Another surprise was the material used for the 1340/20's transition section and nose cone in their most recent guise as the egg capsule of the Eggspress. Instead of the more common, glueable high-impact styrene used for most nose cones, the plastic used for these parts is reminiscent of cheap garden toys for children, as usually imported from Asia, i.e., polyethylene. This flexible plastic is difficult to sand (and sanding is unavoidable due to the age of the original moulds), glue, and paint. I suppose this material was chosen due to its ability to absorb impacts without cracking.

The styrene plastic fin unit, on the other hand, appears to be entirely unchanged from the one I owned as part of my Centuri Phoenix Bird in 1978. The only difference is the colour in which it is moulded. As I was beginning to run low on original Enerjet waterslide decals, I had Wessex Transfers in Australia print me some replica decals.

Enerjet logo and Enerjet 1340/20 brochure sample page © by Enerjet Inc., Phoenix/AZ, USA.

Friday, 4 November 2016

Vehicle 76



The design of Vehicle 76, a sport model with payload section, is loosely based on the smaller Vehicle 9, previously covered here. Vehicle 76 was built in 1999, using various Vaughn Brothers, Estes, and Aerotech components. It utilizes plywood through-the-wall fins with a thickness of 2.3 mm. It measures 650 mm in length and 66 mm in diameter and is intended to be flown with 29 mm F and G composite motors.

The nose cone, 205 mm in length, conceals a tubular payload section with a length of 180 mm and a diameter of 42 mm. At the time, it was tailored to the altimeter I used most often, the Missile Works RRC2. The payload section is fully removable, for ease of altimeter access. The rocket is recovered by means of two silk parachutes.

Top photo shows Vehicle 76 in Zurich, Switzerland, in 2016. Lower photo was taken in Thalwil, Switzerland, after completion of the rocket in summer of 1999.

Thursday, 3 November 2016

Vehicle 22 Redux



The evolved version of the original Vehicle 22 payload model rocket, Vehicle 22 B, while being prepared for launch from my metal theodolite launcher at Allmend Frauenfeld, Switzerland, on Saturday, April 26, 1986.

Vehicle 22 B flew with a Flight Systems Inc. 21 mm black powder D or E motor. And while my flight data sheet of that day indicates a very good deployment of the parachute and a perfect post-flight condition of the rocket, the flight itself is described by means of a brief, wry remark: "stability deficiencies".

Photography by Martin Kyburz.

Wednesday, 2 November 2016

Cox Model Rocket Ad, December 1972



Cox "Now: Two more ready-to-launch rockets" ad, featured in Model Rocketeer magazine, vol. XIV, no. 11, December 1972, published by the National Association Of Rocketry, McLean, Virginia, USA.

Shown are Cox' legendary X-15 plastic model rocket, recovered by parachute, and the elegant Space Shuttle America, whose booster section was recovered by parachute while the two "shuttles" glided back to the ground.

Cox ad © by Model Rocketeer, McLean, Virginia & L.M. Cox Mfg. Co., Inc., Santa Ana, California, USA, 1972.

Monday, 31 October 2016

N Project: 4" Glass Fibre/Carbon Fibre Rocket, Part 3



Top photo: Professor Eugene Trubowitz is examining one of the fresh arrived Rocketman parachutes at the machine shop of the Swiss Federal Institute of Technology in Zurich, Switzerland, in late summer of 2000. All three rockets of the N project used Rocketman main und drogue parachutes.

Second photo from top: the two custom threaded forward closures of the Dr. Rocket 98 mm aluminium motor cases used for the two 4" rockets of the project. We were very fortunate to be granted to use the tool machines of the Institute for any such special modifications required in the course of our project.

Lower two photos: first trail assembly of the electronics compartment for the 4" glass fibre/carbon fibre rocket. The design of the electronics compartments for both 4" rockets was identical. The mounting base for the electronics thus consisted of an aluminium ring/shoulder, screwed to the modified forward closure. This arrangement further provided a mounting point for the glass upper airframe section.

The circular white insulation foam disc was intended to shield the electronics from the head emitted by the subjacent N2000 composite motor. Again, four threaded steel rods served to hold four custom- made aluminium mounting bridges, to which the two BlackSky AltAcc dual deployment recording accelerometers would subsequently be attached.

Sunday, 30 October 2016

N Project: 4" Glass Fibre/Carbon Fibre Rocket, Part 2



Further images depicting the construction of the 4" glass fibre/carbon fibre N-motor rocket built for the BALLS 10 experimental launch held at Black Rock Desert in Nevada, in 2000. Top photo shows the custom made carbon fibre 4" nose cone with glass shoulder and steel tip. This beautifully immaculate cone was manufactured by Swiss Composite, based on calculations by Professor Eugene Trubowitz.

Centre photo shows Professor Trubowitz working on the rocket while we were performing a first trial assembly of the full (but still incomplete and unpainted) vehicle at the machine shop of the Swiss Federal Institute of Technology in Zurich, Switzerland. Components of the other two rockets of the N project can be seen to the right: the red and silver 4" aluminium/glass fibre/carbon fibre rocket with its welded aluminium fins and, at lower right, a section of the carbon fibre fin can of the 6" glass fibre/carbon fibre rocket.

Lower photo shows the 4" glass fibre/carbon fibre N-motor rocket erected vertically for the first time, in mid-September of 2000. The red Dr. Rocket N2000 98 mm aluminium motor case can be faintly seen through the lower glass fibre airframe section. The steel tip of the nose cone is provisionally held in place by masking tape; it would later be secured internally by means of threaded steel rod.

Thursday, 20 October 2016

Vehicle 79 (Redux)



Vehicle 79 Dominator III ranks among my favourite rockets in my fleet. It is an uncomplicated rocket to fly, and its simple design provides a consistently impressive performance on F and G composite motors. Vehicle 79 was constructed from a variety of US Rockets and Aerotech components, featuring through-the-wall plywood fins, a custom-made aluminium baffle unit, and a payload section with a length of 315 mm. Top photo was taken at my former workshop in Thalwil, Switzerland, on November 22, 2010.

Lower photo shows Vehicle 79 on a friend's aluminium launch pad, on the occasion of our "last launch of the century", held on December 22, 1999, in northeast Switzerland. We flew our rockets from 2 to 5:30 pm; the temperature fluctuated around the freezing point. This was our seventh flight that day and thus our last flight of the launch and of the century. Vehicle 79 was powered by an Aerotech 29mm F20-7W Econojet motor. The payload flown consisted of a Missile Works RRC2 altimeter and a custom 9V piezo sonic locator. The flight was perfect and loud, and the RRC2 indicated an altitude of 1274 ft.

Monday, 17 October 2016

1972 Enerjet Catalogue






Sample pages from the unique and intriguing 1972 Enerjet advanced rocketry model products catalogue (no. 721).

As deeply curious and utterly determined teenagers building model rockets in remote (from a consumer point of view) Switzerland in the mid to late 1970s, we were continuously driven towards increasingly advanced rocket concepts and the quest for rocket motors more powerful than the commonly available A, B, C, and D-class motors. Mind you, it was far from granted to find even such "regular" motors in Switzerland at the time. Our ambitions were satisfied to some extent when a German distributor brought the product line of Flight Systems Inc. to our hemisphere and we were finally able to obtain their range of D, E, and F black powder motors.

In our minds, however, Enerjet represented the holy grail of advanced model rocketry, and it therefore served as the underlying inspiration for many of our own projects. This was of course long before readily available information by means of the internet, and even though Enerjet was no longer trading as an active company by that time, the company, for us, was thus an entity equally shrouded in mystery and emitting a limitless fascination. The few things we knew about Enerjet had been glanced from pictures in books (the Handbook Of Model Rocketry) and Centuri brochures, or from the remnants of Enerjet's existence as evident in Centuri's catalogues.

I would have given anything to own the 1972 Enerjet catalogue at the time (or to even be granted to have a brief look at it), but any such publications remained unobtainably elusive for us two rocket obsessed adolescents in Switzerland. Only much later in my life was I finally able to obtain a pristine original edition. The infinite waiting period mattered little; Enerjet's very existence and iconic designs still represent the same captivating inspiration to me to this very day.

The above excerpts from the 24-page catalogue show, for example, Enerjet's revolutionary "port burning" composite motors with glass fibre casing, or the fantastic (and operable) Nike Smoke semi scale rocket (vaguely similar to the Centuri kit) and Nike Ram high altitude payload rocket.

1972 Enerjet catalogue sample pages © by Enerjet Inc., Phoenix/AZ, USA, 1972, scanned from my personal copy of the catalogue.

[Entry amended October 31, 2016; with thanks to Chris Michielssen.]

Sunday, 16 October 2016

N Project: 4" Glass Fibre/Carbon Fibre Rocket, Part 1



Construction of the 4" glass fibre/carbon fibre N-motor rocket, the final of three flight vehicle designs built by our team for the BALLS 10 experimental launch held at Black Rock Desert in Nevada, in 2000. All three rockets were designed by the project's initiator, Swiss Federal Institute of Technology Professor Eugene Trubowitz, who subsequently invited me to be a main partner in logistics, financing, construction, and launch.

Powered by an Aerotech N2000 motor held in a Dr. Rocket 98 mm aluminium N motor case, this 4" rocket was to comprise glass fibre lower and upper airframe sections, three carbon fibre fins, and a custom-made carbon fibre and steel nose cone. The rocket's design resulted in a length of 2336 mm and a diameter of 101 mm.

Top photo shows the very early stages of the rocket's construction at Professor Trubowitz' home, in July of 2000. The carbon fibre fins have been aligned and attached to the lower airframe section with epoxy adhesive.

The next step, undertaken at the machine shop of the Swiss Federal Institute of Technology in Zurich, involved preparing a mould for the manufacture of laminated fillet strips. Centre photo shows these laminated fillets after attachment to the fin/airframe joint, in August 2000. One such laminated, formed fillet can be seen bottom left.

Lower photo shows Professor Trubowitz inspecting the provisional placement of the custom-made aluminium rail guide stand-off. The unfinished rocket in the foreground is the 4" aluminium/glass fibre/carbon fibre N-motor vehicle previously detailed on this blog.

Sunday, 9 October 2016

Vehicle 77 Redux



A clear personal favourite in my fleet, the Enerjet Nike Ram-inspired Vehicle 77, photographed in northeast Switzerland on July 30, 1999, on the occasion of a flight powered by a 24 mm Aerotech E28-7T RMS composite motor. This flight took place in the early afternoon of a beautifully clear day, with low winds, and a temperature of around 30 degrees Celsius.

Launched off an Aerotech Mantis pad, Vehicle 77 carried a 6 volt piezo sonic locator. The rocket flew fast, very stable, and out of sight, to a computed altitude of slightly over 800 meters. The parachute deployed perfectly, but the rocket's payload section and parachute became entangled in a barn drain pipe upon landing. The tallest member of our little launch group was just able to pull it free, but the piezo sonic locator was lost during the retrieval, and the plastic parachute was damaged. Vehicle 77 itself survived in perfect condition.

A few weeks later, I replaced damaged parachute (it had likely been the wrong choice for such a rocket at any rate) with a nylon parachute by Rogue Aerospace.

Tuesday, 4 October 2016

Rocket Fleet, 1989



Scans of two regrettably very deficient analog photos taken at my former home in Nürensdorf, Switzerland, in autumn of 1989, depicting part of what was then my rocket fleet as well as some designs under construction at the time.

Top photo shows, from left: Vehicle 59, built from Flight Systems and Centuri parts and designed to fly with Flight Systems E black powder motors. Vehicle 59 measured 886 mm in length (including a payload section of 456 mm length). The rocket in the center is my scratch-built Honest John semi scale model (still lacking any finer details), while the model on the right is Vehicle 51 B Enigma II, a development of the earlier Vehicle 39 A Enigma. Vehicle 51 B was constructed using Estes, Centuri, and CMR components and intended to be flown with Flight Systems E and F motors. It measured 896 mm in length and featured a payload section of 158 mm usable space. The lower and upper sections of the rocket were recovered by means of two separate parachutes.

Lower photo, from left: Vehicle 32, a cluster design utilizing three 18 mm motors and featuring a payload section. Next to it are Vehicle 23, a 24 mm experimental design with ultra thin, high aspect-ratio plywood fins, and Vehicle 22 B, also using three high aspect-ratio plywood fins that were strengthened with an epoxy coating. The rocket line-up is completed by Vehicle 48 A Heracles (designed for 21 mm and 24 mm D motors), Vehicle 39 A Enigma, and Vehicle 44 A Rhea (a sport model with payload section, built specifically for Flight Systems D18 motors).

Sunday, 2 October 2016

Homage To Model Missiles, Inc.



I scratch-built this semi scale Aerojet-General Aerobee-Hi in 1986, using Centuri parts. It was an homage of sorts to the beginnings of our hobby and thus to some of the protagonists that had inspired me during my youth, ten years earlier: Orville H. Carlisle and G. Harry Stine.

As described, for example, in a fantastic article titled The First Model Rocket Kits, authored by G. Harry Stine and published on pages 5 to 9 of the February 1978 issue of Model Rocketeer magazine, Carlisle and Stine's Model Missiles, Inc. produced the Aerobee-Hi as the company's first proper model rocket kit in 1958. Moreover, I also admired the early Aerobee-Hi model rockets when I obtained what was my first copy of the Handbook Of Model Rocketry (Fourth Edition) in 1976 or 1977, such as in the formidable launch photo on page 125. We were model rocket obsessed teenagers at the time and not only glorified G. Harry Stine but also the beautifully pure design of the Aerobee-Hi rocket.

My own Aerobee-Hi was first launched on May 28, 1999, many years after I had originally completed it. The top photo shows the final preparations for this maiden flight, conducted with an Estes B6-4 motor in northeast Switzerland. As can be expected for such an immaculate design, it performed flawlessly. The lower two photos show the same rocket in May 2016, in Zurich, Switzerland.

Friday, 30 September 2016

Estes Maxi Alpha, 1978



Although the Estes Maxi Alpha first appeared in Estes' 1977 catalogue, we only discovered it a year later. Having originally found out about the existence of Estes in 1976, we had nonetheless been unable to obtain the 1977 catalogue in Switzerland. This made the contents of the 1978 Estes catalogue even more unpredictable and exciting to us, once our mail ordered copies finally arrived.

Next to the Der Big Red Max Deluxe Model Rocketry Outfit with its gloriously unique Big Foot launch pad, it was also the spectacular upscale appearance of the Maxi Alpha on page 46 of the catalogue that captivated me deeply. So I ordered the kit for the then pricey sum of $ 9.50 and built (deficiently) and flew it that summer. The recovery of the rocket by means of a 60 cm parachute always looked spectacular.

The above photo, taken in front of my childhood home in Nürensdorf, Switzerland, seems to be the only record of my Maxi Alpha during its existence.

Wednesday, 28 September 2016

Rocket Fleet, 1986





Part of my active fleet, photographed on the occasion of our morning to afternoon launch at Allmend Frauenfeld, Switzerland, on Saturday, April 26, 1986. It was a beautiful, clear day with only low wind and a temperature of 20 degrees Celsius. Incidentally, this was also the day the Chernobyl nuclear disaster took place.

Lower photo shows, from left: the black Vehicle 31 (featuring self adhesive Mylar foil on payload section), the white and black Vehicle 39 A Enigma, (flown for the first time during this launch), and the black Vehicle 28 A (with white fin and nose cone), a rocket built specifically to fly with Flight Systems E and F black powder motors. The flights of Vehicle 28 A revealed stability deficiencies which subsequently led to a redesign.

Next are the two prototypes of Vehicle 30; #8230 B is on top and #8230 A at bottom. I was about to lose the latter that day. Then the silver/black/red Vehicle 44 Rhea, a payload carrier built from CMR components. To the right of Vehicle 44 are my Estes Bandit (repaired from its previous motor failure) and my trusty Centuri Starfire. Then, the newly completed silver/white/black Vehicle 48 A Heracles (bottom) and the red/white Vehicle 36 B sport model, built from Centuri parts (top).

This is followed by the silver/white/black Vehicle 22 B payload model with its high aspect-ratio fins, my Centuri Excalibur 2, and my Estes Titan II ICBM. The line-up is completed by Vehicle 33, a delta-wing boost glider loosely inspired by Estes' legendary Astron Skydart. Vehicle 33 was scratch-built in 1981, using Flight Systems and Estes components.

In addition to all of these rockets, the top photo also shows one of my Estes Astron Alphas (far right), frequently used to open a launch and determine the wind conditions.

Photography by Martin Kyburz.

[Entry amended October 17, 2016.]

Friday, 9 September 2016

Swiss Model Rocket Competition, 1980



Following my participation in the 6th Swiss Modellraketen-Flugtag model rocket competition in 1978, I had originally intended to partake again in September of 1979. I built a rocket designed for the altitude event, called Vehicle 2. Although I really liked that rocket, I ultimately didn't enter it, for reasons that are no longer clear to me now. The second time I thus participated in the Modellraketen-Flugtag was on the occasion of the competition's 8th edition, in September of 1980.

As usual, the competition was organized by the Technorama science museum in Winterthur, Switzerland, and held at Allmend Frauenfeld military training grounds. After having built rockets for the altitude category in 1978 and 1979, I now tried my hand at the considerably less striking egg-lofting competition. In the course of the summer of 1980, I thus built Vehicle 21 (shown above) from various CMR parts, including CMR's ENC 77 egg capsule, something of a secret weapon at the time.

All rockets of the egg-loft competition had to complete two flights using Estes C6-5 motors, both flights having to carry the same egg as high as possible and subsequently land it intact. Most rockets entered were finished rather crudely and utilized off-the-shelf Estes or Centuri parts, including heavy plastic parachutes. Astonishingly, I therefore was the only contestant with a rocket built from what for Switzerland, at that time, amounted to highly advanced competition components.

Nonetheless, this young teenager was surprised (and considerably proud, of course) when my first flight turned out to be the highest of the field. Unfortunately, the Mylar parachute was damaged upon ejection, and the rocket returned to the ground with considerable speed and only minimal braking. As it impacted, competitors and spectators alike all laughed, and I could hear how they universally predicted a smashed egg. But CMR's fantastic egg capsule had worked, and I was able to present a pristine egg to the judges and thus qualify for the second flight. It goes without saying that I suddenly received incredulous and grumpy looks from my fellow competitors.

The impact forces had been absorbed by the blown plastic of the egg capsule, however, and it had cracked along almost half of its length. Next to repairing the parachute, I thus had to perform an emergency fix with electrical tape, which made the rocket heavier and compromised its aerodynamics. Accordingly, my second flight came in some 22 meters lower than the first, which cost me what would likely have been a first place overall. Then again, I still came in second, which was fantastic at any rate, especially given the circumstances.

My participation in this contest also resulted in the very first time I ever read my name in a magazine, when the March 1981 issue of the Model Rocketeer printed a brief report titled "Eight Swiss Nationals".

As was the case when I first participated in 1978, there were again people who blatantly disregarded the contest rules; in this case the rule that the person entering the rocket also had to be the one who actually built it. There was at least one entrant I personally knew who had zero model rocket experience and yet entered a rocket built by a third party with considerable expertise. When the person in question won the altitude competition in this manner, I felt truly disappointed. I didn't bother to report it this time around, but I decided to refrain from ever participating again. I would be perfectly happy just flying rockets with my friends.